Rotary Rig-Corn Barrel With Roller-bit

Rotary Rig-Corn Barrel With Roller-bit
Details:
This product is purpose-engineered for core sampling and drilling in extremely hard, highly abrasive rock formations. It represents a sophisticated hybrid tool that combines percussive impact fracturing with rotary shearing action. The key breakthrough lies in its ability to overcome the inherent limitations of conventional diamond-impregnated bits—which tend to "glaze" or suffer from rapid wear when encountering rock with uniaxial compressive strength (UCS) exceeding 40MPa (equivalent to 3–4 times the hardness of C40-grade concrete). By employing a roller-crushing mechanism, the roller-bit effectively concentrates high point-load stresses onto the rock surface, inducing controlled volumetric fracturing. This results in a marked improvement in penetration rates and significantly higher core recovery yields compared to traditional coring methods in hard-rock conditions.
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Description
Technical Parameters

Yuanxian High-tech Material Trading (Tianjin) Co., Ltd. is one of the leadnig manufacturers and suppliers of rotary rig-corn barrel with roller-bit in China. We provide advanced materials made in China with low price. Welcome to wholesale bulk CE approved rotary rig-corn barrel with roller-bit from our factory. Contact us for customized service and free sample.

 

Rotary Drilling Tools

 

 

Product Introduction

 

Material

- Auger Bits: Ideal for clay, silt, and sand layers. Single or double helix designs are available for different formation hardness levels.

- Drilling Buckets: Suitable for sand layers, gravel, and highly weathered rock. Includes sand buckets and rock-embedded buckets.

Meet requirements

As your requirements, etc.

Specifications

We offer products with diameters ranging from 600mm to 3000mm and support customization.

Logo & package

As your requirements.

Other related products

Hydraulic Diaphragm Walling Grab, Casing Construction Equipment, Rotary Drilling Bits, Continuous Flight Augers, cermet rods, etc.

 

Product Specification

 

Core barrel with Roller-bit

Main application:rock hardness above 40Mpa sandstone,rock and Granite

600KB 1
600KB 7

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Upper Thickness 

mm

Lower Thickness

mm

Flat teeth Number

Φ600

500

1700

1200

16

40

4

Φ800

700

1700

1200

16

40

6

Φ1000

900

1700

1200

16

40

8

Φ1200

1100

1700

1200

16

40

10

Φ1500

1400

1700

1200

16

40

12

Φ1800

1700

1700 1200

20

40

14

Φ2000

1900

1700 1200

20

40

16

Φ2200

2100

1700 1200

20

40

18

Φ2500

2400

1700 1200

20

40

20

Φ3000

2900

1700 1200

20

40

22

 

Single-cut / Double-cut Rock Drilling Bucket

Main application: Dense sand, granvle and medium up to weak/ strength rock.

3
4

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Base plate Thickness/ mm

Cutting plate thickness/ mm

Flat teeth Number

Φ600

540

2000

1200

14

40

50

5/ 12

Φ800

700

2000

1200

14

40

50

7/ 14

Φ1000

900

2000

1200

16

40

50

9/ 20

Φ1200

1100

2000

1200

16

40

50

10/ 21

Φ1500

1400

2000

1200

16

40

50

14/ 24

Φ1800

1700

1800

1000

20

50

50

16/ 28

Φ2000

1900

1600

800

20

50

50

17/ 32

Φ2200

2100

1600

800

20

50

50

18/ 34

Φ2500

2400

1500

700

20

50

50

20/ 38

Φ3000

2900

1500

700

20

50

50

23/ 44

 

Single-bottom flat drilling bucket

Main application: clay and elastic mud soile.

5

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Base plate Thickness/ mm

Cutting plate thickness/ mm

Flat teeth Number

Φ600

540

2000

1200

14

40

50

4

Φ800

700

2000

1200

14

40

50

4

Φ1000

900

2000

1200

16

40

50

6

Φ1200

1100

2000

1200

16

40

50

7

Φ1500

1400

2000

1200

16

40

50

9

Φ1800

1700

1800

1000

20

50

50

11

Φ2000

1900

1600

800

20

50

50

13

Φ2200

2100

1600

800

20

50

50

15

Φ2500

2400

1500

700

20

50

50

18

Φ3000

2900

1500

700

20

50

50

21

 

Cleaning Drilling Bucket

Main application: cleaning the bottom of the borehole.

6

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Base plate Thickness/ mm

Cutting plate thickness/ mm

Φ600

540

2000

1200

14

40

50

Φ800

700

2000

1200

14

40

50

Φ1000

900

2000

1200

16

40

50

Φ1200

1100

2000

1200

16

40

50

Φ1500

1400

2000

1200

16

40

50

Φ1800

1700

1800

1000

20

50

50

Φ2000

1900

1600

800

20

50

50

Φ2200

2100

1600

800

20

50

50

Φ2500

2400

1500

700

20

50

50

Φ3000

2900

1500

700

20

50

50

 

Bucket with auger bottom

Main application: gravel.

7

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Base plate Thickness/ mm

Cutting plate thickness/ mm

Bullet teeth Number

Φ1000

900

2000

1200

16

40

50

15

Φ1200

1100

2000

1200

16

40

50

17

Φ1500

1400

2000

1200

16

40

50

20

Φ1800

1700

1800

1000

20

50

50

23

Φ2000

1900

1600

800

20

50

50

25

Φ2200

2100

1600

800

20

50

50

28

Φ2500

2400

1500

700

20

50

50

31

Φ3000

2900

1500

700

20

50

50

37

 

Bucket with cone bottom

Main application: Mudstone, sandstone, gravel.

8

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Base plate Thickness/ mm

Cutting plate thickness/ mm

Bullet teeth Number

Φ1000

900

2000

1200

16

40

50

15

Φ1200

1100

2000

1200

16

40

50

17

Φ1500

1400

2000

1200

16

40

50

20

Φ1800

1700

1800

1000

20

50

50

23

Φ2000

1900

1600

800

20

50

50

25

Φ2200

2100

1600

800

20

50

50

28

Φ2500

2400

1500

700

20

50

50

31

Φ3000

2900

1500

700

20

50

50

37

 

Tapered Drilling Bucket

Main application: clay and elastic mud soile.

9

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Cutting plate thickness/ mm

Flat teeth Number

Φ600

540

2000

1200

14

50

4

Φ800

700

2000

1200

14

50

4

Φ1000

900

2000

1200

16

50

6

Φ1200

1100

2000

1200

16

50

7

Φ1500

1400

2000

1200

16

50

9

Φ1800

1700

1800

1000

20

50

11

Φ2000

1900

1600

800

20

50

13

Φ2200

2100

1600

800

20

50

15

Φ2500

2400

1500

700

20

50

18

Φ3000

2900

1500

700

20

50

21

 

Clam Drilling Bucket (soil)

Main application: soil, mudstone, sandstone, clay.

10

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Cutting plate thickness/ mm

Flat teeth Number

Φ600

540

2000

1200

25/ 40

50

4

Φ800

700

2000

1200

30/ 40

50

6

Φ1000

900

2000

1200

30/ 40

50

7

Φ1200

1100

2000

1200

30/ 40

50

9

Φ1500

1400

2000

1200

30/ 40

50

10

 

Clam Drilling Bucket(rock)

Main application: gravel, boulder and medium mantle rock.

 

11

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Cutting plate thickness/ mm

Flat teeth NO.

Φ600

520

2000

1200

25/ 40

50

8

Φ800

680

2000

1200

30/ 40

50

10

Φ1000

880

2000

1200

30/ 40

50

12

Φ1200

1050

2000

1200

30/ 40

50

15

Φ1500

1360

2000

1200

30/ 40

50

22

 

Cone bottom Bucket

Main application: gravel, boulder and medium mantle rock.

12

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket Thickness/ mm

Lower thickness/ mm

Cutting plate thickness/ mm

Flat teeth NO.

Φ600

540

2000

1200

16

30

50

8

Φ800

700

2000

1200

16

30

50

10

Φ1000

900

2000

1200

16

30

50

12

Φ1200

1100

2000

1200

16

30

50

15

Φ1500

1400

2000

1200

16

40

50

22

 

Core Barrel with Bullet teeth

Main application: gravel, boulder and medium mantle rock.

13

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Upper thickness/ mm

Lower Thickness/ mm

Bullet teeth Number

Φ600

520

1620

1200

16

40

8

Φ800

720

1620

1200

16

40

8

Φ1000

920

1620

1200

16

40

12

Φ1200

1120

1620

1200

16

40

12

Φ1500

1420

1620

1200

16

40

16

Φ1800

1720

1620

1200

20

40

20

Φ2000

1920

1620

1200

20

40

24

Φ2200

2120

1620

1200

20

40

24

Φ2500

2420

1620

1200

20

40

28

Φ3000

2920

1620

1200

20

40

32

 

Core Barrel with Roller-bit

Main application: rock hardness above 40Mpa sandstone, rock and Granite.

14

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Upper thickness/ mm

Lower Thickness/ mm

Bullet teeth Number

Φ600

500

1700

1200

16

40

4

Φ800

700

1700

1200

16

40

6

Φ1000

900

1700

1200

16

40

8

Φ1200

1100

1700

1200

16

40

10

Φ1500

1400

1700

1200

16

40

12

Φ1800

1700

1700

1200

20

40

14

Φ2000

1900

1700

1200

20

40

16

Φ2200

2100

1700

1200

20

40

18

Φ2500

2400

1700

1200

20

40

20

Φ3000

2900

1700

1200

20

40

22

 

Grabing style core barrel

Main application: gravel, boulders.

15

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Upper thickness/ mm

Lower Thickness/ mm

Bullet teeth Number

Φ800

720

1950

1550

25

40

8

Φ1000

920

1950

1550

25

40

12

Φ1200

1120

1950

1550

25

40

12

Φ1500

1420

1950

1550

25

40

16

Φ1800

1720

1950

1550

25

40

20

Φ2000

1920

1950

1550

25

40

24

Φ2200

2120

1950

1550

25

40

24

Φ2500

2420

1950

1550

25

40

28

Φ3000

2920

1950

1550

25

40

32

 

Double walled core barrel

Main application: Backfil, strength up to medium rock.

16

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket thickness/ mm

Lower Thickness/ mm

Bullet teeth Number

Φ1500

1420

2000

1200

16

40

28

Φ1800

1720

2000

1200

20

40

28

Φ2000

1920

2000

1200

20

40

28

Φ2200

2120

2000

1200

20

40

28

Φ2500

2420

2000

1200

20

40

28

Φ3000

2920

2000

1200

20

40

28

 

Single cut flat auger

Main application: Soft to stiffsilt and clay, loose to mediumdense sand and gravel.

17

 

Diameter/ mm

Height/ mm

Pitch/ mm

Upper fight thickness/ mm

Lower fight Thickness/ mm

Flat teeth Number

Φ600

1850

400

20

30

2

Φ800

1850

400

20

30

2

Φ1000

1850

500

20

30

3

Φ1200

1950

500

20

30

4

Φ1500

1950

500

30

40

5

Φ1800

2550

600

30

40

7

Φ2000

2550

600

30

40

8

Φ2200

2550

600

30

40

9

Φ2500

2550

600

30

40

11

 

Double cut Rock Auger

Main application: dense sand, granvle and medium up to weak rock.

18

 

Diameter/ mm

Height/ mm

Pitch/ mm

Upper fight thickness/ mm

Lower fight Thickness/ mm

Bullet teeth Number

Φ600

1850

400

20

30

18

Φ800

1850

400

20

30

22

Φ1000

1850

500

20

30

24

Φ1200

1950

500

20

30

26

Φ1500

1950

500

30

40

31

Φ1800

2550

600

30

40

49

Φ2000

2550

600

30

40

57

Φ2200

2550

600

30

40

63

Φ2500

2550

600

30

40

69

 

Single cut Rock Auger

Main application: dense sand, granvle and medium up to weak rock.

19

 

Diameter/ mm

Height/ mm

Pitch/ mm

Upper fight thickness/ mm

Lower fight Thickness/ mm

Bullet teeth Number

Φ600

1850

400

20

30

8

Φ800

1850

400

20

30

10

Φ1000

1850

500

20

30

11

Φ1200

1950

500

20

30

13

Φ1500

1950

500

30

40

17

Φ1800

2550

600

30

40

20

Φ2000

2550

600

30

40

22

Φ2200

2550

600

30

40

24

Φ2500

2550

600

30

40

27

 

Two wing Belling Bit(rock)

Main application: soil, medium rock.

20

 

Size

Diameter/ mm

Reamed diameter/ mm

Height/ mm

Unfolded height/ mm

KD600

560

1200

1900

1550

KD800

760

1600

2160

1700

KD1000

960

2000

2650

1950

KD1200

1160

2400

3050

2050

KD1500

1460

3000

3600

2600

KD1800

1760

3600

3900

2650

KD2000

1960

4000

4200

2850

 

Three wing Belling Bit(rock)

Main application: soil, medium rock.

21

 

Size

Diameter/ mm

Reamed diameter/ mm

Height/ mm

Unfolded height/ mm

KD600

560

1200

1900

1550

KD800

760

1600

2160

1700

KD1000

960

2000

2650

1950

KD1200

1160

2400

3050

2050

KD1500

1460

3000

3600

2600

KD1800

1760

3600

3900

2650

KD2000

1960

4000

4200

2850

 

Three wing Belling Bit(soil)

Main application: soft to stiffsilt clay, loose to mediumdense sand and gravel.

22

 

Size

Diameter/ mm

Reamed diameter/ mm

Height/ mm

KD1500

1460

3000

3600

KD1800

1760

3600

3900

KD2000

1960

4000

4200

 

Three wing Belling Bit(roller cutter)

Main application: weak rock, granite.

23

 

Size

Diameter/ mm

Reamed diameter/ mm

Height/ mm

KD1500

1460

3000

3600

KD1800

1760

3600

3900

KD2000

1960

4000

4200

 

Air lift backcycling Roller Bit

Main application: medium up to weak rock.

24

 

Diameter/ mm

Bucket/ mm

Height/ mm

Bucket height/ mm

Bucket thickness/ mm

Roller Number

Φ800

650

2100

1200

20

6

Φ1000

850

2100

1200

20

6

Φ1200

1050

2400

1500

20

8

Φ1500

1350

2400

1500

25

8

Φ1800

1650

2600

1700

25

10

Φ2000

1850

2600

1700

25

12

Φ2200

2050

2600

1700

25

12

Φ2500

2350

2600

1700

30

14

Φ3000

2850

2600

1700

30

16

 

Product Details

 

- Main Structure: High-strength alloy steels such as 42CrMo and 20MnCr5, processed through forging and heat treatment to ensure excellent strength and toughness.

- Cutting Teeth: Tooth heads are made of YG series cemented carbide (e.g., YG11C), with hardness ≥ HRA90 and impact toughness ≥ 12J/cm². Roller cones are reinforced with tungsten carbide for superior wear resistance.

- Wear Resistance Treatment: Key components are overlaid with wear-resistant alloys or nano-coatings to extend service life and reduce replacement frequency.

- Structural Components: Bucket bodies and helical blades use Q345B or high-strength wear-resistant plates, balancing rigidity and lightweight design.

25
JT A series flat teeth and teeth holder
26
BE flat teeth and teeth holder
27
Tricone bit
28
Roller Bit

 

Advantages

 

Core barrel with Roller-bit – Key Advantages

1. Superior Rate of Penetration (ROP)

Up to 3× Faster Drilling: In rock with UCS exceeding 40MPa, the roller-bit achieves penetration rates 1.5 to 3 times higher than conventional impregnated diamond bits. This is due to the roller-crushing mechanism, which induces tensile fractures rather than relying solely on abrasion-a process that requires significantly less energy per unit volume of rock removed.

Reduced "Bit Glazing" Effect: Unlike diamond bits that become polished and lose cutting efficiency in hard, quartz-rich formations, the carbide inserts on roller cones maintain aggressive point-load contact, ensuring continuous advancement even in the most challenging lithologies.

Time Savings: Faster ROP directly translates to shorter drilling cycles, reducing overall project timelines and lowering operational costs per meter drilled.

 

2. Extended Bit Life & Durability

Superior Wear Resistance: The tungsten carbide inserts are engineered with premium-grade P40–P50 carbide substrates, offering exceptional resistance to abrasive wear caused by quartz, feldspar, and other hard minerals commonly found in sandstone and granite.

Self-Compensating Wear Pattern: As the rollers rotate, the inserts undergo gradual, uniform wear that maintains a consistent cutting profile. This self-sharpening behavior ensures that the bit remains effective throughout its entire service life, unlike diamond bits that often experience sudden performance drops.

Longer Run Meters: In typical hard-rock applications (>40MPa), a single roller-bit set can deliver 50–100% more drilling meters compared to diamond coring bits before requiring replacement or refurbishment.

Reduced Tripping Frequency: Extended bit life means fewer round-trips for bit changes, which minimizes non-productive time (NPT) and enhances overall drilling efficiency-particularly critical in deep-hole or remote-site operations.

 

3. Lower Torque & Torsional Stress

Optimized Rolling Action: The rotating roller cones convert high axial load into a rolling/crushing force rather than dragging shear. This significantly reduces the torque required to rotate the drill string, minimizing the risk of rod twist-off or thread fatigue-common failures in deep and deviated boreholes.

Protection for Drill String Components: Reduced torsional vibration extends the service life of drill rods, swivels, and top-drive systems, lowering maintenance costs and improving overall rig safety.

Smoother Operation: The rolling action produces less stick-slip vibration compared to fixed-cutter bits, resulting in smoother, more stable drilling dynamics-a critical advantage when drilling through highly fractured or heterogeneous rock masses.

29
V19 flat teeth and teeth holder
30
H22 bullet teeth and teeth holder
31
JT B series flat teeth and teeth holder

 

Production Applications

 

32

Mineral Exploration & Mining
The roller-bit core barrel is the industry-preferred tool for hard-rock mineral exploration, where obtaining high-quality, undisturbed core samples is critical for resource estimation and mine planning.

 

Specific Application Why Roller-Bit Excels
Gold & Base Metal Exploration Penetrates quartz-veined host rocks (granite, greenstone, schist) with minimal core loss, preserving visible mineralization and alteration zones for accurate assay correlation.
Iron Ore & Hard Hematite Handles abrasive, high-density iron formations (BIFs) with UCS often exceeding 60MPa, delivering intact runs that accurately reflect grade boundaries.
Rare Earth & Hard-Rock Lithium Effectively cores through pegmatites and spodumene-bearing granites, where conventional bits suffer rapid wear due to high quartz and feldspar content.
Deep Exploration Drilling (>500m) Extended bit life reduces tripping frequency, a critical advantage in deep boreholes where each round-trip can consume 4–8 hours of rig time.

 

Certificate

 

Our Prestressed anchorage have CE, SGS, ISO Certificates.

1 1
1 2
1 3
1 4

 

Packaging And Delivery

 

Packing: As your requirements.

 

We support customized package:

1) All the products are packed with seaworthy packing.
2) Customer's special requirement for packing can be satisfied.
3) Air freight; sea freight and truck freight are all available.

 

FAQ

 

1. What is your delivery time?

We offer fast delivery: stock items ship in 7-15 days, while custom orders typically take 15-30 workdays, depending on your specific quantity.

2. How do you guarantee product quality?

Quality is verified through Mill Test Certificates (MTC) included with every shipment, and we fully support third-party inspections for your peace of mind.

3. Are there any hidden costs?

No. Our quotations are transparent and all-inclusive, ensuring you won't encounter any unexpected or additional fees.

4. Do you provide samples?

Yes, we provide samples for a nominal fee of $1; you just need to cover the freight cost to evaluate our quality firsthand.

5. What payment terms do you accept?

We accept T/T at sight and L/C, as well as Cash and Western Union. Please contact us if you require alternative arrangements.

6. What is your MOQ?

Our standard MOQ is usually one container, but we offer flexibility for specific items; please get in touch to discuss your requirements.

7. Can you produce according to my drawing?

Absolutely. We specialize in OEM and custom manufacturing, and our engineering team can produce exact specifications based on your drawings.

 

 

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